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Old 09-18-2006, 01:02 AM   #1 (permalink)
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Helpful Tips for removing Stock Exhaust Manifold

I was trying to post this in the library but was denied access. So, if you Mods find this worthy, please move this to the Library section.

This might be helpful for those that plan to install header.

1) You do not need to remove Belt Tensioner
2) Nor, have to hacksaw the Air Injection tube off.

I did not take pictures, Photos are courtesy of ET user "milcher"

Stock Exhaust Manifold removal tips without the need of hacksaw or belt tensioner removal.

1) remove Cat, Exhaust Manifold upper and lower heatshields.

2) remove the 2 nuts and 3 bolts holding the Exhaust manifold. Also remove the one nut holding the Air injection tube from the rear right wheel well.

3) Remove the stud circled in RED below with a Torx socket.


4) Slide the exhaust manifold out until you have access to the Air Injection Tube Cap from the Rear Right Wheel well.

5) Use a plier to slide the clip free from the rubber hose cap circled in red below. You need to do this from the Rear Right wheel well. Remove the Hose Cap and Clip completely.


6) Now you can slowly work the whole Exhaust Manifold out of the engine bay from below. Trust me, it will come out at just the correct angle. Be patient.

Good luck.
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Old 09-18-2006, 05:02 AM   #2 (permalink)
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Good tip, this looks like the best solution for getting the old manifold off.
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