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#1 (permalink) |
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Plug Whisperer
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Understanding Engine Knock/Detonation
I've been meaning to post something about this for a while. I elected to enjoy some time in front of the computer during our part-time holiday hours to put together a little piece on this interesting topic...
In the following link (should be able to click the picture, if not, just go to boefab.com for the link ), I used our dyno to illustrate detonation and knock. Within the link, I also added one of the best summaries on the topic I've ever read. Perhaps a good thread to continue to discuss the subject as well? Anyway, hope you find the link helpful... Phil
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2005 GG Elige, Rev400, EFI, Race Car, 400+whp | 2005 GG Elise, Rev310, Street Car | 2006 CO Elise, Rev300, Steet Car www.boefab.com: Lotus Performance Engineering and Service Specialists BOE The Awesome ClamHinge | BOETVS SuperCharging, The Most Powerful Track-Worthy Forced Induction | EFI Engine Management | BOE The Essential Fuel Starve Solution | BOE Lotus Tow Package | BOE New-Tech Lotus Race Engines | Custom and off-the-shelf ECU Tuning![]() Engineering & Innovation by Lotus People For Lotus People Somethin ain't worth do'n, if it ain't worth do'n right
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#2 (permalink) |
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Painful Novice
Join Date: Nov 2011
Location: Arizona
Posts: 2,054
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Awesome article, very well worth the read. Almost makes me want to go read my plugs today. You had to stay on top of this stuff with some of the air-cooled hemi-head performance engine builds I used to do.
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Storm titanium 2005 Elise with carbon fiber spoiler, BWR sway bar, BOE toe links, gPan2, LidBone, sector 111 wheel studs, Grey RAC Monolite wheels with toyo R1R, Team Dynamics 1.4 with Hoosier A6/R6s, Katana2 Supercharger, ECU with 265 flash. PPE headers w/decat, CEL angle eliminator, Silent touch catback, Rear Panel Eliminator, HKS intake, V2 fuel tank, Walbro255 fuel pump. HID lights. Last edited by addertooth; 12-31-2012 at 09:17 AM. |
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#3 (permalink) |
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Plug Whisperer
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Glad you liked it. I should probably add more pics.... Allen's summary is long, but worth while.
I hope the dyno traces help to show normal harmonics compared to destructive ones. Perhaps of interest, the detonation indicated in the traces were not severe enough at that load level to be heard by the naked ear. I have ear phones attached to a knock sensor that allow me to hear detonation that would otherwise not be able to be heard. That said, even with the ear phones, the digital readout and dyno traces "rules all" since my ears have proven time and time again to not be the world's most precise instruments ![]() Cheers, Phil
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2005 GG Elige, Rev400, EFI, Race Car, 400+whp | 2005 GG Elise, Rev310, Street Car | 2006 CO Elise, Rev300, Steet Car www.boefab.com: Lotus Performance Engineering and Service Specialists BOE The Awesome ClamHinge | BOETVS SuperCharging, The Most Powerful Track-Worthy Forced Induction | EFI Engine Management | BOE The Essential Fuel Starve Solution | BOE Lotus Tow Package | BOE New-Tech Lotus Race Engines | Custom and off-the-shelf ECU Tuning![]() Engineering & Innovation by Lotus People For Lotus People Somethin ain't worth do'n, if it ain't worth do'n right
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#4 (permalink) |
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Painful Novice
Join Date: Nov 2011
Location: Arizona
Posts: 2,054
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What would also be useful would be ignition timing curve overlaid with the AFR, then the total function of AFR/Timing could be compared with detonation.
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Storm titanium 2005 Elise with carbon fiber spoiler, BWR sway bar, BOE toe links, gPan2, LidBone, sector 111 wheel studs, Grey RAC Monolite wheels with toyo R1R, Team Dynamics 1.4 with Hoosier A6/R6s, Katana2 Supercharger, ECU with 265 flash. PPE headers w/decat, CEL angle eliminator, Silent touch catback, Rear Panel Eliminator, HKS intake, V2 fuel tank, Walbro255 fuel pump. HID lights. |
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#5 (permalink) | |
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Plug Whisperer
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Quote:
![]() Since there are plenty of variables across plenty of different setups, will just keep it to generalities .The primary variable in these pulls was timing. You can see AFR varied a bit, but in the critical areas the AFR was all within an acceptable range for this motor and fuel (pump gas). The timing on dark green and aqua blue pulls was the most advanced (too much for pump gas on this setup) and was introduced around 6,000 RPM. Up to about 6,000 RPM, all the the tunes had similar timing curves with only the IAT corrections (post blower) changing the applied timing a bit. You can see that around 6500 the aggressive timing in those pulls started to detonate. Had I increased the load on the rollers, they probably would have detonated audibly. Even hitting a 60 on the scale as the aqua blue trace did is not something you would pick up with your ears at that RPM and load. All the other pulls had several degrees less timing with the last two having the least timing and that showed up in the power traces with lower output. As for AFR- shoot for 11s in the critical areas of the curve (upper registers and torque) on these relatively mild blower/turbo applications on pump gas. You're not leaving much if any power on the table and still getting some cooling from the fuel. Yes, you'll perhaps burn more gas than you may *need* to, but that's a good/safe generic number for many. Short of having the ability, patience, and tools to really dial in your setup for lower fuel consumption, I'd recommending sticking with being a bit overly rich rather than finding a perfect spot in the 12.X's at 8,000+ RPMs and Y psi boost with stock compression. Keep in mind that all the fuel in the world won't keep detonation at bay. Cheers! Phil
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2005 GG Elige, Rev400, EFI, Race Car, 400+whp | 2005 GG Elise, Rev310, Street Car | 2006 CO Elise, Rev300, Steet Car www.boefab.com: Lotus Performance Engineering and Service Specialists BOE The Awesome ClamHinge | BOETVS SuperCharging, The Most Powerful Track-Worthy Forced Induction | EFI Engine Management | BOE The Essential Fuel Starve Solution | BOE Lotus Tow Package | BOE New-Tech Lotus Race Engines | Custom and off-the-shelf ECU Tuning![]() Engineering & Innovation by Lotus People For Lotus People Somethin ain't worth do'n, if it ain't worth do'n right
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#6 (permalink) |
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Haxord but mine
Join Date: Sep 2005
Location: Fort Worth
Posts: 2,672
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Be nice to know what it sounds like, on the 2ZZ. When mine started running like crap it would make a sound at full throttle that sounded like BB's in a coffee can being rolled along.
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-David 2006 Storm Ti Exige + VF TVS BOE Nikasil 10.5:1 + Vision Function TVS Vision Function MP62 Based Supercharger Install Thread Turn Signals Blink Fast? Stereo Harness Info |
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#7 (permalink) |
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High PSI
Join Date: Jan 2010
Location: Colorado Springs
Posts: 429
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It also sounds like an electrical storm on the 2ZZ, a crackling buzzing sound. If you want to hear it run your A/F in the 14s at WOT.
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2006 Chrome Orange Elise - 6.9 lbs/hp - Black Touring Pack, MP-62 Supercharger, 3.2" Pulley, BOE Fast-Works Tune, Cup Air Box, Custom Twin Tip Exhaust, PPE Header and Cat, Fidanza Flywheel, ACT Clutch, MWR Water Pump + Alternator Pulley, Manly Motor Mounts Saab Turbo X, 415hp, 532 tq |
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#8 (permalink) |
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Plug Whisperer
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Yes, you'll generally know knock when it's happening and you can hear it. The tougher part is knowing knock when you can't hear it!
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2005 GG Elige, Rev400, EFI, Race Car, 400+whp | 2005 GG Elise, Rev310, Street Car | 2006 CO Elise, Rev300, Steet Car www.boefab.com: Lotus Performance Engineering and Service Specialists BOE The Awesome ClamHinge | BOETVS SuperCharging, The Most Powerful Track-Worthy Forced Induction | EFI Engine Management | BOE The Essential Fuel Starve Solution | BOE Lotus Tow Package | BOE New-Tech Lotus Race Engines | Custom and off-the-shelf ECU Tuning![]() Engineering & Innovation by Lotus People For Lotus People Somethin ain't worth do'n, if it ain't worth do'n right
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#9 (permalink) |
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-~={ CODER }=~-
Join Date: Jun 2010
Location: Seattle
Posts: 1,935
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Great article. If you can find examples, could you throw pictures in the article showing the various indications of failure (land failures, four-corners scuffing, spark plug destruction, etc.?) They would add a lot, I think.
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2007 Arctic Silver Lotus Exige S - Rev300TVS, 2bular headers and exhaust, TR F1 wheels, C.A.R.S. full system, Chimera C.B.S., 6000K HID lights, LED interior/exterior lights, tow hooks, S111 pedals, ULTRA Discs, AFX wideband O2 2005 Suzuki GSX 1300R Hayabusa 2012 Ford Focus SE |
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