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post #1 of (permalink) Old 09-12-2009, 05:34 AM Thread Starter
rob13572468
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Join Date: Feb 2005
Location: chicago
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DIY Blower Motor Resistor Pack Replacement

Over the winter I finally had my resistor pack go bad and decided to replace the resistor pack as i had the front clam off for repairs anyway. As it turns out the $150 dollar resistor pack replacement part is actually about $12 in actual parts. What follows is how to do this if you want to DIY. The whole process took a couple nights to do and was almost entirely the disassembly of everything required to get the blower motor out of the vehicle to fix the pack. The resistor pack is on the bottom side of the blower motor so you have to remove it to get at the packand to do that you need to remove the HVAC airbox first. I wont get into the disassembly of the HVAC parts because its pretty straightforward and has been covered here before. Ill start with the actual repair...
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