DIY: Serpentine belt replacement on 2ZZ - Page 2 - LotusTalk - The Lotus Cars Community
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post #21 of 23 (permalink) Old 09-08-2015, 08:18 PM
Nein Kinder
 
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Smile 2011 Elise SC Belt Details

Nice video @Nessal - I referred to it before changing the belt on my Elise for the first time.

Here are some details for 2011 Elise SC owners. The polyrib belt supplied by Lotus on my vehicle was a Goodyear Gatorback 4060790 6PK2005. The belt has 6 ribs, is 13/16 inches or 20mm wide and the effective length of the belt is 79.0 inches or 2005mm.

Goodyear doesn't sell the Gatorback anymore. Goodyear belts were actually made by Veyance Technologies and Continental AG bought Veyance. So Gatorbacks belts and some other Goodyear products are now branded ContiTech.

Here in the big city of Denver, no one sells Goodyear or ContiTech, so I bought a Gates K060790. This has the same dimensions as the OEM belt. Eventually, I'll be looking for a vendor that can supply a Gates K060785RB - that's their blue racing belt. It is 78.5 inches effective length (1/2" shorter), but I think it will still fit.

I used the same basic procedure Nessal detailed. I removed only the underbody tray (and not the wheel well liner) and accessed the belt and tensioner from below. The tensioner is like a shock with very slow compression and fast rebound. So put some tension on your wrench (towards the back of the vehicle), wait a few seconds for the tensioner to compress, then repeat 4 or 5 times to get enough slack in the belt to remove it.

As shown in the picture below, once the tensioner was compressed to where I could remove the belt, I held my breaker bar in place and under tension with a big Tywrap between the end of the breaker bar and the axle. This let me fool with removing the old belt and installing the new belt without having to compress the tensioner again. Once the new belt was in place, I just cut the Tywrap off and slowly released the tensioner.



Since these seem to be hard to find, I drew a belt routing diagram for the 2011 Lotus Elise SC with AC:



The easiest way to install the new belt is to start with the supercharger pulley at top and thread the belt over the pulleys working counter clockwise - but skip the water pump. Then when the belt is over all the other pulleys, finish up by sliding the smooth back side of the belt over the water pump pulley.

Glen

2011 Lotus Elise SC

Last edited by Glen; 09-08-2015 at 08:26 PM. Reason: belt threading info
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post #22 of 23 (permalink) Old 09-08-2015, 08:38 PM
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Great post, Glen. A lot of people seemed to be having trouble sourcing a new belt for the SC cars.

2005 Nightfall Blue Elise: Sport, Touring, Quantum Zeros, Pro Alloy, BWR De-Cat, Stage II, BOE Torque200 tune
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post #23 of 23 (permalink) Old 07-30-2019, 07:09 AM
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Garage
Great post and video, thank you!

I just did a 30k service on my 2005 Elise and it says to check the condition of the belt. It looks fine to me though I noticed there is a thin line running along the smooth side of the belt.

How do I know when it's time to replace it? Is it age, mileage, condition?

2012 Porsche 991.1S white
2007 Exige S arctic silver (project)
2005 Elise magnetic blue/biscuit
2014 Audi Q5 3.0T scuba blue
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